Nissan is making ready to start manufacturing of the next-gen LEAF, which may occur as early as subsequent March. Though work is already underway for the brand new EV, “an actual problem” awaits at Nissan’s Sunderland plant.
After ending manufacturing of the enduring LEAF electrical automobile earlier this yr, Nissan is making ready its Sunderland plant for a brand new electrical period.
Though over 650,000 LEAF fashions have been bought globally, new competitors has slowed gross sales. Nissan started constructing the LEAF at its Sunderland, UK plant in 2013, with over 280,000 constructed on the facility.
In November, Nissan introduced a $3.8 billion (£3 billion) funding to improve the power to construct three new electrical automobiles.
Nissan will construct electrical variations of a few of its best-selling fashions, together with the LEAF, Qashqai, and Juke. First up is the next-gen LEAF, which is predicted to start manufacturing trials in August.
With trials anticipated to run for six months, Nissan may start next-gen LEAF manufacturing as early as March 2025. We may see Nissan’s electrical automobile debut earlier than the tip of the yr. Nonetheless, that’s if all the pieces goes easily.

After important investments, Nissan is dedicated to constructing EVs within the UK. Nonetheless, it’s “not with out its handicaps,” in response to Alan Johnson, vp of the corporate’s regional manufacturing.
“It’s an actual problem,” Johnson informed Autocar not too long ago. He added that constructing EVs within the UK “can work,” however provided that “all the celebs align.”
“In the case of competing in opposition to different nations, there are a good variety of handicaps within the UK.”
Johnson referred to the shortage of “good stable insurance policies” and difficulties in constructing a regional provide chain. In keeping with Johnson, the most important problem is the price of power. “We pay typically twice what’s paid in mainland Europe,” which might drastically cut back earnings.
Nissan is making ready for next-gen LEAF manufacturing
To fight greater power prices, Nissan is boosting renewable power use on the plant. Round 20% of the manufacturing unit’s power use (roughly 250 MW per week) is generated from on-site wind and photo voltaic farms.
Nissan plans to achieve 100% renewable power use, however no timeline is ready. The plant’s improve features a new battery manufacturing unit to provide the next-gen LEAF and one other gigafactory not too distant.

Engineering supervisor Man Reid informed Autocar that that is the beginning of a brand new period on the plant. Nonetheless, Reid added, “Vital adjustments are wanted to open up a line that has been constructing ICE vehicles for over 30 years.”
Like different automakers have discovered, new tech and equipment are wanted to maneuver the heavy weight of EV batteries effectively. As well as, the plant’s workers is being upskilled for EV manufacturing.

“That creates its personal challenges,” in response to plant boss Adam Pennick. Nissan plans to broaden its workforce considerably on the plant because it seems to be to ramp up output.
Nissan has mentioned the next-gen LEAF is previewed in its Chill-Out idea. In keeping with sources, will probably be nearer to a crossover coupe with a whole redesign. It’s going to nonetheless stay smaller and sportier than the Qashqai and Juke.

One supply mentioned its design was nearer to that of Ariya, Nissan’s electrical SUV. One other supply described it as a “mini Ariya.” In the meantime, Nissan informed sellers it’s going to function a radical design improve and pack 25% extra vary to make it extra aggressive.
Electrek’s Take
With gross sales of the present LEAF mannequin falling out of favor, it’s time for an improve. LEAF gross sales are down considerably in each main gross sales market over the previous yr as new EVs hit the market.
In the meantime, Nissan’s Ariya is choosing up the slack. By way of March, Nissan Ariya gross sales reached 4,142 within the US and 4,050 in Europe. With the next-gen LEAF’s debut in sight and two electrical SUVs to comply with, Nissan expects the momentum to proceed.
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